Controls Engineering Job Description
Controls Engineering Duties & Responsibilities
To write an effective controls engineering job description, begin by listing detailed duties, responsibilities and expectations. We have included controls engineering job description templates that you can modify and use.
Sample responsibilities for this position include:
Controls Engineering Qualifications
Qualifications for a job description may include education, certification, and experience.
Licensing or Certifications for Controls Engineering
List any licenses or certifications required by the position: PLC, FAA, PMP, OCSMP, UML, JAA, ISA, EASA, LEED, CEM
Education for Controls Engineering
Typically a job would require a certain level of education.
Employers hiring for the controls engineering job most commonly would prefer for their future employee to have a relevant degree such as Bachelor's and University Degree in Engineering, Electrical Engineering, Technical, Computer Science, Electronics, Science, Education, Manufacturing, Mechanical Engineering, Computer Engineering
Skills for Controls Engineering
Desired skills for controls engineering include:
Desired experience for controls engineering includes:
Controls Engineering Examples
Controls Engineering Job Description
- Work closely with both internal and external teams and vendors to guarantee continuous infrastructure availability
- Use FIS (factory information system) monitoring software to review cycle time of automation and CNC machines, review and follow up on projects and installations
- Identify, replace and create implement plans for controls equipment obsolescence
- Identify and implement controls solutions to improve safety, quality and delivery
- Ability to troubleshoot automated manufacturing equipment with little/no supervision
- Familiarity with VFD’s, servos, encoders, network/Ethernet controls, and CNC programming
- Support and/or manage the procurement, build, and installation of production line improvements and modifications as required
- Applies logic in problem-solving and analysis of alternatives to assess the financial and operations impact of automation and controls based systems (PLC, databases, operator interfaces and AB motion control platforms) related business initiatives
- Develops and implements engineering designs in specific technical functions within distribution, manufacturing or packaging to improve efficiencies, increase capacity and reduce costs
- Indirectly oversee automation specialists and develop their technical capability
- Able to coordinate automation campaigns
- Experience in entitlements modeling and reporting using analytics software
- Experience in Unix/Windows authentication and authorization (eg
- Experience in perimeter security controls, chain of trust architecture and solutions
- Experience in big data based log analytics is a plus (Elastic search, graph based analytics)
- Solution development using Java/Python a must
Controls Engineering Job Description
- Must keep equipment in a safe working condition
- Creates physical models of dynamic systems in the SW simulation tools (Matlab ) in order to develop prototype control systems
- Work with the maintenance & production teams to resolve day to day manufacturing concerns
- Perform bottleneck analysis for cycle time & performance for plant floor operations
- Plan the delivery of the overall program and its activities within the Controls/Automation Engineering group
- Provide Controls engineering support to NAO manufacturing plants and program launch teams as required
- Provide support to the Quality Department and Quality Engineer as required
- Provide support/development of informational data control for traceability
- Develop standards for automation controls, visual management, diagnostics, operational efficiency, remote access and HSE requirements
- Stay informed of quality issues and opportunities as relates to position and/or department
- 1+ years of experience with Allen Bradley Panel View use/programming AB Servo and AB VFD drives
- 1+ years of experience with VFD’s, Armor starts, encoders, network/Ethernet controls
- Bachelor’s degree from a four year college or university in Electrical, Software or Mechanical Engineering or related field
- 5-7 years of experience in the design, specification, implementation, testing, and commissioning of control systems
- Knowledge of camera systems
- Expert in Siemens hardware and programming is preferred
Controls Engineering Job Description
- Interface with simulations team and incorporate wind turbine and wind farm operability requirements into the design, as part of control system design
- Work with controls product line & systems personnel to flow down desired capability into requirements & preliminary design that can be executed through detailed design and implementation
- Ensure products meet the required customer and certification levels for safety and quality
- PLC, Kawasaki programming, RS Logics Fundamental working knowledge of and Siemens based control architecture
- Panel View use/programming Servo and VFD drives with Siemens based control architecture
- Defines Project Services roles and responsibilities and develops new processes, procedures, and techniques, incorporates them into organizational practice and ensures their appropriate use
- Establishes change and incident management procedures to address service operational excellence
- Interface with Supply chain on assigned fulfillment projects & work within Agile teams to execute activities related to hardware design
- Lead all customer discussions related to HW design
- Work with project Global Design Leads (GDL’s) to ensure that controls HW is not a high risk item on schedules/requirements
- 2+ years of engineering work experience in a manufacturing environment
- The ideal candidate should be able to demonstrate leadership in ONE FORD (leadership) behaviors combined with outstanding interpersonal, teambuilding, and communication skills
- Ability to independently troubleshoot assembly automation equipment and continuously evaluate equipment for improvement for quality and delivery
- Strong understanding of conveyors system programming and powertrain tooling and assembly techniques, in addition to networking understanding, DH+, Ethernet, remote IO, Profinet
- Familiarity with VFD’s, Armor starts, encoders, network/Ethernet controls, DC Nut Runners , Atlas Copco
- Familiarity with cameras, Cognex, Gigi, 2D barcoding and error proofing
Controls Engineering Job Description
- Troubleshoot PLC, robots, CNC’s, Transfer machines, and other automation problems
- Update program backups for machinery & automation
- Ability to independently troubleshoot all production machinery and equipment, and continuously evaluate for improvement to quality and delivery
- Indramat and Siemens programming, Cognex vision systems, PLC logic and understanding of function blocks
- Strong understanding of conveyors system programming and machine tooling techniques, in addition to network understanding, Ethernet, remote IO
- Ensure the team follows appropriate internal processes and diagnostic design methodologies that are consistent with best practices
- Providing mentoring and technical guidance to other Project Controls staff and others from contributing project/functional teams, as required
- Organizing and facilitating regular project progress reviews with Project Managers
- Supporting projects from the proposal development and project planning phases through project close-out
- Ensure that changes to the project's performance measurement baseline are controlled and formally approved by the design management team and client prior to implementing
- Must be able to independently troubleshoot all body equipment and continuously evaluate equipment for improvement for quality and delivery
- Manage the workflow of developments and determine the relative priorities of customer’s needs
- Coordinate the Worldwide development team to deliver to the customer need dates
- Coordinate the system aspects of the design and to lead the system integration verification activity, including development of test capabilities
- Coordinate system FMEAs
- Lead NPI programmes and the respective reviews
Controls Engineering Job Description
- Develop/update dynamic system model/plant model in Matlab/Simulink, Labview meant to be used in Hardware in loop environment
- Generate Real time C/C++ Code using Auto Code Generation tools like RTW/System Build
- Maintain/update Perl/python scripts for code generation process
- Research and development of new technologies related to automotive control systems
- Optimizing technical solutions in terms of multiple criteria
- Manage either directly or through subordinates, physical resources and engineers engaged in technically specialized phases of activities involving engineering disciplines
- Provides oversight to the design of Control Systems for all campuses
- Creates and enforces control system standards that are to be used at all campuses for all control systems
- Creates and maintains a control strategy that creates “standard” code that is to be applied to all control systems at all campuses
- Specifies, designs and evaluates Controllers, sensors, and electrical components by means and portions by applying principles of electrical, software, electromagnetics and materials engineering
- Monitor legacy system issues and lead the timely resolution of them
- Seek out future system development opportunities
- Adapt and develop key development processes
- This role would be an ideal next step for a candidate on an engineering career path who has already gained experience in a technical role and is looking to continue their development into Project leadership and to broaden their experience
- Strong understanding of conveyors system programming and tooling techniques, in addition to networking understanding, DH+, Ethernet, remote IO
- Masters / Bachelor of Engineering in Electrical/Controls/Electronics Engineering, with good academic track