Controls Technician Job Description
Controls Technician Duties & Responsibilities
To write an effective controls technician job description, begin by listing detailed duties, responsibilities and expectations. We have included controls technician job description templates that you can modify and use.
Sample responsibilities for this position include:
Controls Technician Qualifications
Qualifications for a job description may include education, certification, and experience.
Licensing or Certifications for Controls Technician
List any licenses or certifications required by the position: PLC, HVAC, M&V, CST, SP, PMI, OSHA, NACE, EPA, ISA
Education for Controls Technician
Typically a job would require a certain level of education.
Employers hiring for the controls technician job most commonly would prefer for their future employee to have a relevant degree such as Associate and High School Degree in Technical, Associates, Education, Electronics, Industrial, Electrical Engineering, Engineering, Manufacturing, Logic, Air Conditioning
Skills for Controls Technician
Desired skills for controls technician include:
Desired experience for controls technician includes:
Controls Technician Examples
Controls Technician Job Description
- Initiate and maintain relationships with Operations and Maintenance to provide first responder Controls and Level 1 I.T
- Reviews and updates all equipment records for history of preventive/predictive maintenance and service activities to ensure adequate maintenance schedule is in place
- Reports on status of assigned equipment maintenance and repair activities to supervisor
- Operate, maintain, and trend the Building Auotmation Systems (BAS) for the entire site
- Analyzes, diagnoses, maintains, and repairs direct digital control system components
- Performs preventive maintenance, component replacement and corrections as needed
- Maintains adherence to the configuration control process and proposes changes to the existing systems via the Configuration Change Request (CCR) process in concurrence with the responsible engineers for each area
- Works to keep these systems operating as efficiently as possible
- Participates in structured group or team activities related to line/area performance improvement autonomous maintenance, housekeeping, problem solving
- Shares knowledge and develops maintenance skills in operator technicians
- Provides on-site/off-site assistance with or performs the programming, start-up, checkout and commissioning of equipment and validation or processes related to controls
- Participate in plant walk-throughs
- Complete all job closeout documentation
- Act as a technical resource to team and floor employees as needed
- Organize and maintain the job folder, update relevant job related information
- Prepare engineering re-estimate reports, minimize variances and provide justification
Controls Technician Job Description
- Troubleshoot, operate, and maintain gas-fired turbine engines, reciprocating engines and gas compressors, standby generators, pumps, low pressure and steam boilers, oil coolers, air compressors, cooler fans, valves & operators, and other associated electrical equipment used in natural gas compression
- Seeks and applies Continuous Improvement tools and techniques to achieve team goals Quality Systems, Total Productive Maintenance, Problem Solving tools
- Maintains work area to required housekeeping standards
- PLC control systems, programming, and troubleshooting
- SCR troubleshooting and programming
- WonderWare/RSView interface and MMI programming
- Distributed control system (DCS) programming including MMI development
- Initializing and troubleshooting VFD motor drive
- Instrumentation and calibration support and training for electricians including ownership of calibration methods
- Set-up & initialization of monitoring & control devices
- Design and implement machine control software, hardware and programs for automation system projects to meet Quality, Manufacturing Engineer and/or Customer requirements (eg
- Interface with suppliers and contractors on a technical level to ensure program goals are met
- Instrumentation Specification/procurements and interfacing
- Procurement of spare components and justification for ordered spare components
- Takes direction from Controls Engineering Lead on the priority of tasks
- Assist when required in prototypes
Controls Technician Job Description
- Mechanical Skills and Focused Technician
- Establish power distribution systems and electrical control circuits
- Instrumentations and controls debugging
- Start-up and qualification of control systems on new equipment
- Execute controls projects under the guidance of engineering
- Support production uptime efforts and root cause determination of downtime events
- Support training and development of staff electricians
- Assume controls projects under the guidance of engineering
- Perform installation, testing, repair and maintenance on oil pipeline facilities, other associated equipment used in oil transmission
- Install well-functioning LAN/WAN and other networks and manage components (servers, IPs )
- Flexible to work different shifts as required
- Proven industrial experience to perform essential functions
- A High School Diploma or equivalent and 2-5 years of experience in HVAC/Controls
- Requires a high school education, trade or vocational school certification, and approved apprenticeship or equivalent with 2 to 5 years of experience as a heating, ventilating, and air conditioning mechanic
- Must also have a knowledge of tools, materials, procedures, and hazards of the trade, and ability to perform delicate repairs and adjustments
- Requires the physical ability to perform medium difficulty work, including lifting, carrying, pushing and pulling work materials and tools
Controls Technician Job Description
- Analyze, troubleshoot and repair standard Controls equipment to the component level, Metasys DX9100 VMA controllers, Johnson FX Builder N2, FX PTG Bacnet components and controls
- Ensure all safety requirements of the company are implemented in accordance with rules and regulations of EHS
- Must be available for emergency service 24/7 in rotation with other team members
- Will need to be on call every 5th or 6th week in (1 week increments)
- Backup/support other Facilities Specialists, as need
- Work within team to provide controls logic support to new model activities troubleshoot and maintain current production equipment and processes
- Evaluate and provide input for assembly, tooling, and equipment prints for existing and new program changes
- PLC control systems, programming, integration, installation, upgrade and troubleshooting including Rockwell, Siemens, Parker, GE, SCR troubleshooting and programming
- Initializing, modification, upgrade and troubleshooting of VFD including Rockwell, parker, Lenze, yokagawa, Reliance, Emerson, ABB
- Instrumentation troubleshooting and diagnosis, set up, and some calibration calibration support and training for electricians including ownership of calibration methods
- May be required to obtain certain government clearances
- Must have good oral and written communication skills, and ability to follow through and carry out assignments
- May require using a communication device such as a pager, cellular phone, or two-way radio during and after normal business hours including weekends and responding to emergency situations such as power outages, equipment failures, and natural disasters
- Knowledge of mechanics, hydraulic welding, pipefitting, basic electricity to diagnose machine problems
- Perform a variety of building and equipment, maintenance duties including machinery installation and repair, run conduit, pipefitting, welding, cutting, and carpentry
- Somewhat disagreeable working conditions
Controls Technician Job Description
- Travel to customer sights and do electrical wiring, installation, and commissioning of control systems
- Use AutoCAD Electrical for design purposes
- Exercise technical, mechanical and control system aptitude / skills in order to accurately identify root causes for machine failures or break downs and the repair accordingly
- Instrumentations and controls debugging and troubleshooting
- Implementation, set up, and troubleshooting of tension controls for web tension
- May represent department/plant on segments of projects
- Receives general supervision and exercises some discretion as to work details
- Leads small project teams/supports larger programs to successful completion
- Responsible for completing projects tasks within time and budget constraints
- Work is reviewed for overall accuracy, completeness and soundness of technical judgment
- Posses the ability to read and understand controls prints
- Minimum of eight years of experience in the maintenance of complex controls systems with multiple interactions is required
- Must have knowledge of how DDC, PLC, and/or other industrial control systems work to include some minor programming
- Three years’ experience in the maintenance and calibration of instrumentation and process control equipment, preferably in an industrial setting including Petrochemicals, Refineries, Specialty Chemicals
- Technical training in electronics, instrumentation and process controls
- Work with Thermocouples, Transducers, PLC, Motors, Drive