Controls Systems Engineer Job Description
Controls Systems Engineer Duties & Responsibilities
To write an effective controls systems engineer job description, begin by listing detailed duties, responsibilities and expectations. We have included controls systems engineer job description templates that you can modify and use.
Sample responsibilities for this position include:
Controls Systems Engineer Qualifications
Qualifications for a job description may include education, certification, and experience.
Licensing or Certifications for Controls Systems Engineer
List any licenses or certifications required by the position: FAA, EIT, CSEP, PMP, CSM, R&D, ISA, TYSSE, AWS, ARP-4754
Education for Controls Systems Engineer
Typically a job would require a certain level of education.
Employers hiring for the controls systems engineer job most commonly would prefer for their future employee to have a relevant degree such as Bachelor's and Associate Degree in Engineering, Electrical Engineering, Technical, Mechanical Engineering, Computer Science, Science, Computer Engineering, Education, Software Engineering, Systems Engineering
Skills for Controls Systems Engineer
Desired skills for controls systems engineer include:
Desired experience for controls systems engineer includes:
Controls Systems Engineer Examples
Controls Systems Engineer Job Description
- Support the Safety and Quality processes
- Maintain a network with academic and research programs in the area of systems engineering
- The Candidate should ideally have experience with modeling control systems in MATLAB/Simulink, knowledge of IMU Gyros and INS/GPS systems
- Develop controls solutions for next generation HVAC products
- Solve system issues during BECM hardware & software development with suppliers and Ford internal teams
- Responsible for reviewing supplier’s DFMEA
- Document system requirements internal and external to the BECM
- Interface with OPD (On-going Product Development) team on BECM warranty issues
- Development of Aerodynamic Models to include support to Wind Tunnel testing
- Analysis of Missile performance both in simulation and flight test
- Experience with hands on testing and problem solving in simulation, hardware in the loop systems, and prototype vehicles preferred
- Automotive system related experience preferred
- Experience with Team Center, Doors is preferred
- Experience utilizing UML/SysML is preferred
- Develop system and sub-system requirements cross-functionally and manage requirement life cycles
- Manage and resolve requirements conflicts among stakeholder
Controls Systems Engineer Job Description
- Facilitate design of interfaces between the involved Ford subsystem teams
- Develop physically and empirically based models & simulations and use them to conduct design option and trade-off studies
- Develop test plans and perform design verification tests on prototype vehicles or constituent systems, analyze results, provide recommendations and drive to implementation
- Support the quality processes (requirements development, functional safety - ISO26262, fault tree` analysis, FMEAs, P-diagrams, HARA)
- Be able to execute the technical requirements / details for the network structure and cyber security solution for operation of the control panels, HMI, cyber security equipment, Bently Vibration monitoring
- Support customer discussions related to the network and cyber security design and drive structuring and standardization to the product based on customer needs
- Interact with Sourcing and Global Supply Chain teams to drive product cost & cycle improvements through standardization
- Work with fulfillment team to manage schedule and requirements risk with respect to the controls system, network & security
- Lead customer witness tests and demonstration of the network and cyber security equipment
- Support the control system throughout the product lifecycle (OTR, RTS)
- Lead review and approval of requirements documentation
- Bachelor's in Engineering - Mechanical or Electrical
- Bachelor’s degree in Electrical/Electronics Engineering
- 2+ years of hands-on experience with automotive electronic module system (hardware and software.)
- 2+ years of good working knowledge of Microprocessor based controller design and testing
- 2+ years of good working knowledge of communication circuits and protocols
Controls Systems Engineer Job Description
- Overall technical responsibility for a project, including generating technical requirements based on customer requirements, technical tradeoffs (cost vs
- Ensures manufacturability, serviceability, and effective supply chain through cross-functional design efforts
- Support calibration and software development activities for EBU Off Highway VPI and CPS programs
- Tune and validate assigned features and diagnostics, and conduct design reviews
- Develop customized calibrations for field test and IQA installations
- Coordination with Application and Service Engineering groups to define customer requirements and identify controls support needs
- Calibration and controls troubleshooting support for field installations (GCE Ticket System), test cells and production plants
- Network design and data acquisition (SCADA’s) using DeviceNet, WonderWare
- Evaluate systems and recommend design modifications or equipment repairs
- Project cost justification
- Master’s degree or higher in Electrical/Electronics Engineering
- Industry experience in Li-Ion cell balancing technology preferred
- Electronic manufacturing experience is a plus
- 2+ years of frequent and recent experience with control system in Allen Bradley PLC based controls design, development, implementation and support or equivalent
- Experience using Static Code Verification Testing and Analysis tools
- Test and validate system functionality via
Controls Systems Engineer Job Description
- Act as the primary controls engineering interface to the customer for new business opportunities and
- Ensure all equipment designs meet or exceed all EPC safety requirements
- Follow the Environmental Policy and EH&S work instructions/procedures that apply to the job
- Ensure equipment performs to validated quality protocols
- Provide input to new designs to improve product reliability
- Perform reliability modeling and predictions
- Generate internal standards relating to component selection
- Establishing and driving reliability engineering principles and best work practices
- Develop reliability testing and modeling methods specific to products and systems for HALT, HASS, Shock and Vibe, MTBF and others as required
- Participate in the development and review of component, subsystem and system performance specifications
- Experience with Matlab, Simulink, and/or CAD is preferred
- Requires a Bachelor's degree in Engineering (Electrical Engineering or Electrical Engineering Technology preferred), Physics or other related discipline and 2 years of related experience, or an equivalent combination of education and experience
- Strong graduate level* academic and analytical background with course work and independent research that includes a combination of digital and modern control systems, dynamics, Kalman filter design, aerodynamic, Computational Fluid Dynamics (CFD) analysis or signal processing
- Research related to Non-GPS navigation technologies including terrain aiding, celestial / star tracker, magnetometer, bathymetric, laser, or vision / imaging sensors
- Research and publications focused on the design and performance analysis of hypersonic vehicles including aerodynamics and propulsion systems of the vehicle
- Experience (2-4 years) estimating kinematic performance of hypersonic vehicles using tools such as NASA's OTIS tools
Controls Systems Engineer Job Description
- Determine root cause of control/software problems and lead implementation of effective corrective action
- Recommend design, manufacturing and control changes to increase product performance, quality and reliability of Control systems/software
- Track and manage potential risks during design and testing phases
- Evaluate the requirements obtained from the customer or other participants in the design process to ensure those requirements do not introduce potential failures
- Lead safety technology planning and benchmarking for related products
- Provide technical and administrative support as needed
- Participate in powertrain control system software meetings
- Responsible for developing tools for storing and querying information
- Manages the development of estimates from inception to completion
- Develops in depth comparison data for presentations to management
- Experience (2-4 years) in the design of control systems/architectures for hypersonic vehicles
- Hand-on experience in developing controllers for mechatronic systems
- Bachelor’s degree in Electrical, Mechanical, Automotive or System Engineering
- 1+ year of Matlab / Simulink / Stateflow
- 1+ years of (combined) experience in a role involved in requirements definition, controls design, design verification & validation
- Experience in automotive controls or systems engineering