Controls Senior Engineer Job Description
Controls Senior Engineer Duties & Responsibilities
To write an effective controls senior engineer job description, begin by listing detailed duties, responsibilities and expectations. We have included controls senior engineer job description templates that you can modify and use.
Sample responsibilities for this position include:
Controls Senior Engineer Qualifications
Qualifications for a job description may include education, certification, and experience.
Licensing or Certifications for Controls Senior Engineer
List any licenses or certifications required by the position: EVMS, DOE, FAA, DO-178, PMP, MES, CCNA, CCNP, ECM, CISSP
Education for Controls Senior Engineer
Typically a job would require a certain level of education.
Employers hiring for the controls senior engineer job most commonly would prefer for their future employee to have a relevant degree such as Bachelor's and Master's Degree in Engineering, Electrical Engineering, Technical, Science, Computer Science, Design, Education, Mechanical Engineering, Computer Engineering, Electronics
Skills for Controls Senior Engineer
Desired skills for controls senior engineer include:
Desired experience for controls senior engineer includes:
Controls Senior Engineer Examples
Controls Senior Engineer Job Description
- Independently leads projects to qualify new or improved equipment, processes and products
- Provide an ongoing analysis of current technology to assure existing manufacturing systems are sufficient to achieve company objectives
- Leads new and existing process and equipment design and changes
- Under general supervision, works within established guidelines and has flexibility as to method, priority and timing of job duties
- Work with product and solution marketing to help execute programs and launches
- Support the OEM customers and sales teams on systems & architectures during the solution sales process
- Capture the needs of the customer and understand the requirements of the machine
- Design the most optimized architecture in line with the machine requirements and expected performance
- Explain and demonstrate the technical advantages of the architecture
- Use solution selling skills to convince the customer
- Associate's Degree AND 7 years of experience in development, design, or engineering OR
- Bachelor's Degree AND 5 years of experience in development, design, or engineering OR
- Proven track record of leading software engineering, debug, and validation teams in a Powertrain assembly environment
- 5+ years of experience in software development, design, or engineering
- Experience managing teams of 2-3+
- Siemens Step 7 required
Controls Senior Engineer Job Description
- Programs and maintains various PLCs and HMIs but primarily Allen Bradley PLCs and Wonderware HIMIs
- Maintains proper controls documentation including cause and effect diagrams, controls narratives, and network drawings
- Using agreed standards and specifications to design technical control systems for BiW and influence the product manufacturing
- Planning and implementing improvements within Body in White, specifically those regarding controls system
- Providing technical support related to controls systems during the introduction of new models
- Ensuring the Original Equipment Manufacturer delivers specific documentation regarding proper controls
- Supporting Body in White technical training and development program, by conducting training courses and providing technical documentation
- Efficiently uses problem solving techniques including Pareto analysis, cause and effect analysis, multi-variable analysis, FMEA's and DOE's to reach solutions
- Initiates and leads plant teams in the development of process improvements
- Provides technical support for plant operations including maintenance support, capital project implementation, and Six Sigma project rollout support
- Broad industrial experience to work with other engineering, safety, maintenance and managerial positions within the company
- Experience with Lean principles is preferrable
- Robotics and vision system experience a plus
- Ability to document designs using the appropriate format (CAD drawings, schematics)
- Desire to learn new cutting edge technologies
- Ability to balance creative design concepts with project cost and time constraints
Controls Senior Engineer Job Description
- Monitors process, including new equipment and tools, to ensure performance to specifications
- Works with plant quality control and manufacturing personnel to ensure process and equipment is capable of producing product that meets quality and engineering standards
- Reviews new and modified specifications for proper content and schedules their introduction into the manufacturing system
- Identifies causes and develops strategies for eliminating re-occurring downtime
- Assists with assuring tools, equipment, and processes comply with OSHA and EPA standards
- Develop feedback control applications for commercial and industrial HVAC systems and standalone equipment with an emphasis on energy efficiency, optimization, diagnostics, and low cost of ownership
- Implement control strategies using industry standard software tools like MATLAB and Simulink (Model Based Design)
- Develop units tests, automated simulation and emulation tests for testing and validating chiller controls
- Develop and maintain Software Requirements Specification documents, Software Change Requests and chiller controls testing documents for York chillers
- Perform functional testing of control strategies at the test block
- Willingness and ability to provide and/or supervise panel building and machine wiring as needed
- Bachelor's degree in Engineering and 3-plus years related experience or
- Master’s degree in Engineering and 1-plus years related experience
- Bachelor or Master Engineering degree in Instrumentation & Control
- Familiar with both International and Local Codes & Standards
- Able to function independently but also in a project team
Controls Senior Engineer Job Description
- Support Application Engineers with any field related issues
- Communicate project status to the managers and work with cross functional team to meet those goals
- Executes tests (incl
- Knowledgeable in Mechanical engineering
- The senior project controls Engineer’s
- Interface with hardware design and development, and with mechanical design and development
- Provide direction, development, and support of foundational machine performance, test procedures, test interfaces, and related documentation
- Evaluate electro-mechanical interfaces for electronic control interfacing requirements
- Coordinate with test/product engineering to drive product releases and smooth production ramp
- Provide debugging support with emphasis on high reliability and robustness
- High School Diploma or GED AND 9 years of engineering, design, mechanical, controls, or project management
- Associate’s Degree AND 7 years of engineering, design, mechanical, controls, or project management
- Bachelor’s Degree AND 5 years engineering, design, mechanical, controls, or project management
- Strong programming and/or networking data background preferred
- The candidate will have 5+ years expertise in control systems design and integration ideally in developing high productivity systems/equipment
- BS/MS Electrical/Electronics/Computer Science or equivalent and 4-5 years of experience with Programmable Logic Controllers, system architecture, HMI design & programming process control applications
Controls Senior Engineer Job Description
- Troubleshooting and problem solving in the area of integrating electronic controls
- Participate on cross-functional engineering teams to develop innovative and feasible design concepts of special equipment or components which will economically and reliably meet project requirements and cost constraints
- Preparation of electrical drawings, control panel layouts and bills of materials
- Maintaining and developing standardized methods of controls design, programming and documentation
- Maintaining and developing design methodologies for global applications including OSHA, NEC, UL508A and EU Machinery Directive
- Responsible for satisfying the design requirements of the safety related parts of the control system
- Accountable for design quality, schedule and budget
- Programming and configuration of control hardware
- Instructing personnel in the safe operation and maintenance of equipment
- Bachelor's degree in Engineering, Computer Science or related field (Associates degree in engineering with applicable experience)
- Thorough knowledge of the following are a plus
- Bachelor's degree in Chemical, Mechanical or Electrical Engineering required
- 10+ years experience in programming PLC/DCS for chemical plant design and operation process data collection and distribution for wider corporate use
- Knowledge and experience of instrument engineering
- Trained in standard procedures for safe gas and chemical handling
- Chemical plant operation experience strongly preferred