Process Safety Engineer Job Description
Process Safety Engineer Duties & Responsibilities
To write an effective process safety engineer job description, begin by listing detailed duties, responsibilities and expectations. We have included process safety engineer job description templates that you can modify and use.
Sample responsibilities for this position include:
Process Safety Engineer Qualifications
Qualifications for a job description may include education, certification, and experience.
Licensing or Certifications for Process Safety Engineer
List any licenses or certifications required by the position: PHA, CSP, ASP, ISO, FS, TUV, OSHA, CFSE, NFPA, HAZOP
Education for Process Safety Engineer
Typically a job would require a certain level of education.
Employers hiring for the process safety engineer job most commonly would prefer for their future employee to have a relevant degree such as Bachelor's and University Degree in Engineering, Chemical Engineering, Mechanical Engineering, Technical, Science, Education, Chemistry, Industrial, Manufacturing, Management
Skills for Process Safety Engineer
Desired skills for process safety engineer include:
Desired experience for process safety engineer includes:
Process Safety Engineer Examples
Process Safety Engineer Job Description
- Represent the facility from the process safety perspective during third party audits, such as ECAP (company sponsored internal audit), insurance, EPA and OSHA
- Work with engineers to assemble the process technology packages
- Lead and development and documentation of standard operating conditions (SOCs) and safe operating limits (SOLs)
- Mentor, coach train site employees on process safety management programs
- Work as a liaison between site’s PSM team, process and project engineering and maintenance to ensure that the project technology is captured in technology packages
- Document and input process technology packages into electronic formats
- Develops and maintains facility safety and environmental procedures that support corporate and regulatory requirements
- Interface with and influences Operations, Maintenance, and Safety, Training, and Engineering staff to ensure that hazards are identified, risk is appropriately managed, and the required 14 elements of Process Safety Management regulation (CFR 1910.119) are in compliance
- Be responsible for the ownership for execution of projects and action items related to PSM
- Ensure all changes to processes are controlled through Management of Change and Pre-Startup Safety Review procedures
- Act as the Process Hazard Analysis team leader when appropriate
- Lead Process Safety Steering Committee meetings, including agenda development and scheduling and is able to lead/facilitate PHA meetings using various methodologies such as hazard operability study
- Communicate critical performance information to management relating to PSM deadlines
- Facilitate the flow of PSM information between operations, maintenance, engineering, and EHS
- Consult with employees on the conduct and development of process safety management program elements and ensures that employees have access to information required under the PSM regulations
- Develop schedules for Process Hazard Analysis revalidations, operator training, maintenance training, operating procedure certifications, and maintenance procedure certifications for each facility
Process Safety Engineer Job Description
- Be responsible for ensuring employees and contractor groups under his/her control are made aware of pertinent health, safety, and environmental hazards and aspects
- Ensure appropriate follow up on issues that arise out of the audits and inspections
- Provides safety support for all shifts
- Leads and actively participates in Safety Council, Improvement Projects, RCCA and cross-plant teams as needed
- Provide safety expertise and engineering support to review meetings for projects, maintenance improvements, process modifications and constructability issues
- Familiarity of emergency response procedures and emergency team operations, responsible for key operations in the Emergency Control Center
- Supports construction and expansion projects by participating on design teams as the EHS representative, reviewing designs for safety and environmental compliance
- Assists customers in identifying and solving Safety related issues
- Review and Consult on Safety Product Test Plans
- Facilitate and oversee operations to create Safety Test Data Reports for submission to Modality Safety Leader
- Prior experience in cGMP-compliant facility preferred
- Bachelor of Science degree in Chemical or Mechanical Engineering
- Minimum of 5 years of gas processing and/or gas treating plant experience or equivalent related experience
- Strong EPA Risk Management Plan 40 CFR 68 knowledge
- Gas processing and treating plant equipment knowledge
- Conduct Relief System analysis
Process Safety Engineer Job Description
- Individuals selected for this position will participate in hazard review teams using various techniques (HAZOP, what-if, checklists, LOPA, HAZID)
- Stewards risk reduction efforts
- Analyzes process safety data/incident trends integrating analytical approaches with refining subject matter experts
- Lead Hazard Study, PHAs, PSSRs, HAZAN, and SIL assessments including human factors studies as applicable
- Leads hazard reviews using HAZOP, What if and checklist methodologies
- Provides assistance in accident investigations to identify root causes and corrective actions
- Develop, implement, and/or assess policies and procedures for the station’s PSM Program
- Oversee PSM system design and integrity assessments, maintains records from all audits and assessments
- Ensure corrective actions identified for PSM systems are assigned and adequately performed
- Attend meetings and provide information to plant management regarding regulatory compliance, code enforcement, long-range planning, and status of PSM-related projects
- Minimum of 10 years of various refinery process unit technologies in a Process engineering and/or Operations support role
- Conduct Ventilation System analysis
- Conduct Facility Siting Analysis
- Proficient in PSM incident investigation and developing the report
- Conduct Root Cause Analysis and developing the RCA report
- Facilitating Process Hazard Analysis
Process Safety Engineer Job Description
- Support the site training staff by providing oversight of the PSM Training Program, including assistance in training and drills for the first responders, emergency response, and local community engagement
- Analyzes safety incident and near miss performance utilizing risk assessment methodologies and risk quantification tools, such as, but not limited to FMEA (Failure Mode Effects Analysis), RCFA (Root Cause Failure Analysis), LOPA (Layer of Protection Analysis)
- Develop Process Safety procedures
- Lead PHA and/or PHA revalidation sessions for the facility
- Standard Facilitation - PHA and PHA/Layers of Protection Analysis (LOPA)
- Advanced Facilitation - Quantitative Risk Analysis (QRA)
- Code and Standard Interpretation
- Conduct management reviews for all completed PHA studies and mitigation planning
- Audit the closure of any recommendations to ensure the intent of the recommendation is met
- Validate any Interim Compensating Measures (ICM's) when required for Independent Protection Layers (IPL)/PHA scenarios
- Participating in Process Hazard Analysis and developing PSM compliance PHA reports
- Conduct PSM and RMP compliance audits and develop audit reports
- PSM Training development and delivery (presentation)
- Process system specific operating procedure development
- Computer proficiency in Excel, Word, PowerPoint
- Ability to perform in a collaborative environment
Process Safety Engineer Job Description
- Facilitate project PHA/LOPA and What-if reviews, as necessary
- Support the maintenance of the EPA Risk Management Plan (RMP) and associated off-site consequence analysis and documentation
- Lead and/or conduct Consequence Analysis studies that generate a better understanding of the consequences of process incidents including building and facility siting
- Lead and/or coordinate risk mitigation studies
- Support the site Incident Investigation process by being a trained Why Tree facilitator to lead investigations in determination of root causes
- Support the Management of Change and Pre-start-up Safety Review process by providing advice, training, hazard review facilitation, and quality auditing of the process
- Support the compliance auditing and performance measurement processes and assist in conducting formal internal audits of the various PSM program elements
- Support facility siting/building siting processes in development of required procedures and tools
- Serve as focal point for the development of Process Safety Information (compatibility matrices, safety equipment specifications, consequences of deviations and critical operating parameter development)
- Conduct process safety metric trend analysis
- Project professionalism
- Bachelor s degree in Chemical Engineering, (advanced degree is a plus)
- 5+ years of Process Safety experience
- 8+ years of professional work experience in EHS, manufacturing, chemical engineering, or other related field
- Extensive PHA experience is required
- TCPA experience preferred