Lean Manufacturing Engineer Job Description
Lean manufacturing engineer
provides necessary training throughout the organization on the use of Work-Out, Six Sigma, Lean tools and methods.
Lean Manufacturing Engineer Duties & Responsibilities
To write an effective lean manufacturing engineer job description, begin by listing detailed duties, responsibilities and expectations. We have included lean manufacturing engineer job description templates that you can modify and use.
Sample responsibilities for this position include:
Provide functional leadership with awareness, knowledge and guidance of Lean principles, methodologies and tools to support achievement of ABS and facility objectives
Coach, train, and mentor cross-functional teams in proper use and application of Lean or Six Sigma tools including, but not limited to, Value Stream Mapping (VSM), Standard Work, 5S, SMED, Kanban, GEMBA meetings, , DOE (Design of Experiment), Problem Solving, TPM (Total Productive Maintenance), and TPI (Transactional Process Improvement) throughout the facility
Develops semi-complex analysis and reporting tools that enable before/after analysis of process changes in distribution
Prepare plans, process specifications and procedures, production aids and assembly fixtures, conduct MRP support studies, factory cost work standard development and assignments of similar complexity
Compile and evaluate test and production data, prepare technical analysis, and recommend manufacturing methods and processes required to meet design objectives on new or improved products and/or processes
Provide production floor and assembly support in technical matters relating to assembly drawing interpretation, Engineering Change Notices, rework, manufacturing difficulties and specifications
Conduct analysis or tests pertaining to the development of new methods, materials, processes or standards and provide recommendations accordingly
Coordinate with other technical support personnel
Assign work to drafters and technicians, technical writers, engineering technicians and machine shop personnel as required
Supporting the production lines in terms of Safety projects and hazards elimination to ensure the Injury free workplace
Lean Manufacturing Engineer Qualifications
Qualifications for a job description may include education, certification, and experience.
Licensing or Certifications for Lean Manufacturing Engineer
List any licenses or certifications required by the position: ISO, ISO9001, CQE, ASQ, LEAN
Education for Lean Manufacturing Engineer
Typically a job would require a certain level of education.
Employers hiring for the lean manufacturing engineer job most commonly would prefer for their future employee to have a relevant degree such as Bachelor's and University Degree in Engineering, Industrial Engineering, Manufacturing, Mechanical Engineering, Industrial, Manufacturing Engineering, Education, Technical, Business, Science
Skills for Lean Manufacturing Engineer
Desired skills for lean manufacturing engineer include:
Microsoft Office
Problem solving methods
Business and manufacturing productivity improvement practices
Methods and line balancing techniques
Project management techniques
Quality principles and tools with the ability to train others
Six Sigma methodology and risk assessments
Software and engineering tools/methods
These methods
Tools
Desired experience for lean manufacturing engineer includes:
Proven years of experience in Manufacturing
Some years of experience with Six Sigma, ideally as a Black Belt or equivalent
Bachelor’s degree in Industrial Engineering or Manufacturing Engineering or technical or business field
Working with Quality Engineer to implement the corrective actions to ensure the First pass yield of the product lines are maintained at 96% or more on daily basis
Implementation of continuous improvement projects to improve the productivity and delivering the products on time to achieve targets of 96% or more on daily basis
Implementation of cost saving projects, achieving the targets of $250K per year in savings
Lean Manufacturing Engineer Examples
1
Lean Manufacturing Engineer Job Description
Job Description Example
Our company is looking for a lean manufacturing engineer. We appreciate you taking the time to review the list of qualifications and to apply for the position. If you don’t fill all of the qualifications, you may still be considered depending on your level of experience.
Responsibilities for lean manufacturing engineer
- Creating the requisitions for indirect materials required for different projects
- Creates and maintains productivity measurement system and scorecard
- Co-responsible for improving and maintaining Starpower manufacturing related elements
- Responsible for continuous improvement (CIP) teams and projects for multiple production lines
- Implementation of 5S on production lines
- Working with contractors and vendors for projects implementation
- Managing the priorities and utilization of resources efficiently
- Working with cross functional teams Engineering, Customer services and Finance to achieve plant goals
- Determine process cycle times and lead times for several value streams within a product, and for multiple product lines
- Engage with the workforce to achieve successful implementation of Kaizen events including the relentless pursuit of continuous improvement by eliminating waste and increasing cycle times
Qualifications for lean manufacturing engineer
- 2 + years experience working as a Manufacturing Engineer
- 10% travel (domestic and/or international) required
- AutoCAD (for Layout only), ERP software
- Broad knowledge of mechanical and electrical manufacturing processes
- Generate or improve Standard Work to include detailed definitions of the most effective methods to achieve a balanced, continuous flow by breaking work into elements which are sequenced, organized and consistently followed
- Responsible for organizing and facilitating workshops targeted to improve manufacturing processes, changeovers, 5S, TPM, Value Stream, material flow and work place organization coordinate MOVE/LEAN in the organizational unit
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Lean Manufacturing Engineer Job Description
Job Description Example
Our company is growing rapidly and is hiring for a lean manufacturing engineer. If you are looking for an exciting place to work, please take a look at the list of qualifications below.
Responsibilities for lean manufacturing engineer
- Will follow-up/support the implementation of the actions identified
- Will collect and analyze data related to processes targeted for improvement
- Will define the participants of the workshop and will lead the training during the workshop
- Will teach the training classes of MOVE/LEAN LITE, LEAN Enterprise and specific in depth MOVE/LEAN topics
- Required to teach at the MOVE/LEAN academy in Fort Mill, SC for 1 week a year
- Will communicate all topics between the plant / department / organization unit and the central MOVE/LEAN group and participate in regional events
- Define, measure, and analyze opportunities for improvement within the Harvey facility using Lean/Six Sigma Principles
- Develop, lead, and drive Continuous Improvement projects focused on Root Cause and 8-Step Problem Solving
- Analyze and monetize improvements and opportunities within the facility
- Assist and complete cost justifications for Capital and Non-Capital Expenditures
Qualifications for lean manufacturing engineer
- Interface with functional leaders of various departments to drive improvement within different areas of the Harvey Facility
- Project Management from ideation to completion
- Develop and drive Value Stream Mapping (VSM) and our continuous improvement roadmap's and action plans
- Enable a robust Continuous Improvement (Kaizen) funnel
- Facilitate and lead Kaizen Events or other improvement projects to achieve Harvey facility objectives
- Identify and create Standard Work for processes within the facility
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Lean Manufacturing Engineer Job Description
Job Description Example
Our innovative and growing company is looking for a lean manufacturing engineer. To join our growing team, please review the list of responsibilities and qualifications.
Responsibilities for lean manufacturing engineer
- Manage and lead metrics development to demonstrate cost reductions
- Provide input and feedback to key leadership positions about process improvement opportunities
- Work with leadership both functionally and strategically to drive overall improvements in Safety, Quality, Delivery, Cost and Innovation
- Helping to develop Lean Manufacturing and Operations solutions for Global plants
- Manufacturing Engineering support for capital equipment procurement
- Liaising with multiple departments and global plants, to support and manage various improvement projects
- Facilitate successful Kaizen and rapid improvement process events with both internal and external consultants, customers and suppliers, with a major emphasis on locally focused improvement
- Provide assistance and support focusing on the perfection of ABS techniques
- Lead local and/or across-site manufacturability improvement projects, including complex processes optimizations to increase productivity, maximize profitability and improve customer satisfaction
- Analyze, define and manage problem solving process in manufacturing in order to smooth production flow of products running in manufacturing
Qualifications for lean manufacturing engineer
- Solid understanding of manufacturing functions within the automotive supplier market segment
- General understanding of the various group functions in a manufacturing operation
- Knowledge of IT including Excel
- Mechanical / Electrical engineering master degree
- Previous experience in the automotive industry/ shopfloor
- Fluency in English is required, Intermediate level in Spanish is preferred
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Lean Manufacturing Engineer Job Description
Job Description Example
Our company is looking to fill the role of lean manufacturing engineer. We appreciate you taking the time to review the list of qualifications and to apply for the position. If you don’t fill all of the qualifications, you may still be considered depending on your level of experience.
Responsibilities for lean manufacturing engineer
- Act as a local 5S and Lean champion and drive for building related capabilities in the manufacturing process
- Analyze the “flow” on one particular product or a family of products
- Simulate the material flow and the people flow by dedicated software
- Simulate one workstation with the aim to minimize wastes and improve safety
- Implement some of the solutions found by simulations
- Lead value stream mapping exercises to identify & document opportunities to improve the business (Current & Future State)
- Implementing improvements to reduce manufacturing costs and/or improve product quality
- Will develop engineered time studies and evaluate Gross Margin
- Develop, lead, and implement tactics to increase Customer Service level (Quality, OTD)
- Maintain high level of safety and work throughout focus area of responsibility with all resources to assure lowest costs, highest quality and continuous throughput
Qualifications for lean manufacturing engineer
- Reasoning Ability - Ability to apply common sense understanding to carry out detailed written or verbal instructions
- This position is subject to the International Traffic in Arms Regulations (ITAR) which require U.S. person status
- Bachelor’s degree in Industrial Engineering, Mechanical Engineering, or Electrical Engineering or other related discipline
- 6 months or more of work (or internship) experience in a manufacturing environment that utilizes Lean Manufacturing and Continuous Improvement principles and programs
- Maintain the integrity of the quality systems use in the production facility
- Preparation and provision of training on new systems and procedures
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Lean Manufacturing Engineer Job Description
Job Description Example
Our growing company is hiring for a lean manufacturing engineer. We appreciate you taking the time to review the list of qualifications and to apply for the position. If you don’t fill all of the qualifications, you may still be considered depending on your level of experience.
Responsibilities for lean manufacturing engineer
- Assisting in developing manufacturing methods
- Implement process improvements of manufacturing operation to address quality, efficiency, opportunities
- Perform safety and ergonomic analysis of operations and develop corrective actions to improve safety performance
- Review operational processes, identify proper safety requirements and ergonomic cell design
- Perform time studies and identify work pattern solutions
- Support launch of new processes, develop and document process steps and controls, specify and design new equipment or tooling as needed
- Extensive experience leading manufacturing operations in a Lean environment
- Works with vendors and manufacturers to design and develop products and implement a cost-effective design
- Plans and implements research methodology and procedures related to engineering projects
- Performs detailed calculations to compute and establish manufacturing, installation, and maintenance standards and specifications
Qualifications for lean manufacturing engineer
- Cost analysis/reduction methods
- Bachelor's Degree in either Industrial or Mechanical Engineering
- Green Belt or Black Belt in Lean Six Sigma Certification
- Ability to utilize MS Office Software
- Ability to provide formal reports, calculate ROI, implement metrics and audit procedures
- Bachelor's degree from an accredited 4-year college/university in engineering or related technical field