CAE Engineer Job Description
CAE Engineer Duties & Responsibilities
To write an effective CAE engineer job description, begin by listing detailed duties, responsibilities and expectations. We have included CAE engineer job description templates that you can modify and use.
Sample responsibilities for this position include:
CAE Engineer Qualifications
Qualifications for a job description may include education, certification, and experience.
Licensing or Certifications for CAE Engineer
List any licenses or certifications required by the position: DFSS, ITIL, PMT
Education for CAE Engineer
Typically a job would require a certain level of education.
Employers hiring for the CAE engineer job most commonly would prefer for their future employee to have a relevant degree such as Master's and Bachelor's Degree in Engineering, Mechanical Engineering, Science, Computer Science, Electrical Engineering, Automotive, Civil Engineering, Aerospace Engineering, Education, Technical
Skills for CAE Engineer
Desired skills for CAE engineer include:
Desired experience for CAE engineer includes:
CAE Engineer Examples
CAE Engineer Job Description
- Perform Computer Aided Engineering (CAE) analyses of engine mechanical system dynamics
- Provide design directions to the Engine Component team
- Provide dynamics loads and boundary conditions to support Durability CAE and NVH CAE efforts
- Collaborate with Component and System Engineers to resolve engine component and system issues for both prototype and production programs
- Develop, implement, and document Engine & Drivetrain system NVH CAE methods and evaluation metrics
- Conduct CAE (Computed Aided Engineering) Analysis Using A Combination Of 1D Lumped Parameter Software Along With FEM (Finite Element Method), MBD (Multi-Body Dynamics) And CFD (Computational Fluid Dynamics) Software To Assess System Level NVH Performance
- Plan and conduct FEA/CAE analysis of engine components and systems with respect to the durability attribute
- Provide direction for the design of engine components and systems based on results obtained from FEA/CAE analysis
- Collaborate with engine component/system engineers to provide design direction and confirmation to achieve targets for durability, function and cost
- Conduct durability CAE analysis to support transmission and driveline activities
- Extensive knowledge of the design, manufacturing, and function of exhaust systems
- Thesis content focused on Computational Fluid Dynamics (CFD) principles
- Expert user of StarCCM+ CFD code, using automation and java scripting tools
- Working knowledge of CATIA, preparing geometry and core packages for CFD analysis
- Working knowledge of AMESim or GT Suite 1D codes
- Working knowledge of Java and Matlab
CAE Engineer Job Description
- Run Nastran/Abaqus//Dyna models and perform post-processing of results to evaluate structural performance
- Use analytical tools and techniques to drive new designs resolve issues relating to manufacturing and quality
- Investigate MCR opportunities
- Analysis can involve stress, deflection, temperature, fatigue, and fracture mechanics
- Interpret results and draw reasonable conclusions
- Communicate effectively with engineers, designers, technicians, suppliers, and management
- Evaluate new tools and methods to improve analytical efficiency
- Lead/Run Powertrain NVH CAE analysis tools such as noise contribution analysis, cascade
- Manage the development of quiet brakes by coordinating the CAE, dynamometer, testing and vehicle testing activities of Ford and supplier resources
- Facilitate and lead the brake NVH development team meeting
- Six Sigma (Green Belt or Black Belt) experience
- Two or more years of combined experience in engine calibration development with ambition to learn and apply analytical calibration techniques
- Two (2) or more years of combined (Academic, Internship, Co-op and Professional) experience in directly applying CAE methods for the design of engine components and systems
- Understanding of the principles in the area of mechanical system dynamics and vibration, or turbomachinary, or rotor-dynamics
- Understanding of principles of slider-crank mechanisms, valve train, cam-drive, mechanical-hydraulic interaction or hydrodynamic bearings
- Familiarity with multi-body dynamic modeling software
CAE Engineer Job Description
- Perform CFD analysis to optimize engine components, including cylinder head ports, combustion chamber, fuel injector targeting/spray patterns, intake and exhaust manifolds, and combustion systems to meet program attributes
- Provide direction for the design of engine components and systems based on results obtained from CAE analysis
- Apply analytical reliability & robustness methodologies to optimize engine systems
- Collaborate with Combustion Technical Specialists to drive and confirm targets for overall engine performance and fuel economy
- Collaborate with Combustion Technical Specialists and component/system engineers to provide design direction and confirmation to achieve targets for overall engine performance and fuel economy
- Collaborate with component/system engineers to drive engine component and system designs
- Attend appropriate engine program meetings
- Knowledge of closure systems including door in white, hoods, trunks, lift gates, as they relate to structural kinematic requirements is required
- Consults and collaborates with personnel in CAE organization to optimize the design information flow, minimize modeling requirements and propose design modifications where appropriated
- Coordinates and develops the complete analysis process by determining appropriate techniques, formulating the analysis plan, gathering data relating to material properties, test set-up and establishing timing for analysis, and explaining assumptions and results to business units in accordance with standard operating procedures and the product delivery process
- Bachelor of Science in Engineering (Masters preferred)
- Skilled in generating technical reports to document the analysis results and produce high quality presentations for senior management reviews
- Combined relevant experience of 1 or more years applying CAE Durability methods for the design of engine components and systems
- Degree in Mechanical Engineering or equivalent experience and evidence of exceptional ability
- Expert applied skill in NASTRAN, RADIOSS or other FEM codes
- BS, preferably MS or higher degree in Mechanical Engineering or equivalent experience and evidence of exceptional ability
CAE Engineer Job Description
- Completes tasks and resolution of issues to ensure compliance to program deliverables
- Contributes to the development of project timing
- Maintains a library of completed project reports and documentation
- Ability to understand and coordinate problem solving methodologies using CAE tools
- Develop and maintain professional working and business relationships with key customer engineering contacts
- Assist program teams in developing CAE quotes, and preparing technical presentations, as required
- Presents analysis to Engineers, proposing design modifications where appropriate
- Provide 1-D And 3-D CFD Support To Global Cooling D&R Teams To Reduce Product Development Time And Cost
- Support Cooling GPDS And Carry Out CAE DV Plan For Vehicle Programs
- Work With D&R Engineers To Achieve Fail-Proof And Cost-Effective Design Solutions Through CFD Simulations
- Experience with LS-DYNA, NASTRAN, ANSYS, ABACUS or other similar FEM codes
- Experience with aluminum structures modeling, plastic component modeling and adhesive modeling (a plus)
- You must have a genuine passion for engineering the best electric vehicles in the world
- We are building real products -- not presentations
- Bachelor’s Degree in Engineering (such as BSME)
- Demonstrated ability to lead projects, work in teams, and deliver results
CAE Engineer Job Description
- Work with CAE engineers to simplify/prepare CAD models for Finite Element analysis
- Participate In Developing New CAE Methodology Tackling Current And Future Design Problems More Efficiently And Accurately
- Apply mechanical methods and analysis techniques to drive product development in electrified powertrains
- Support the development of structural analysis methods to address production problems
- Lead MCAD standard publications, TeamCenter integration, EESE Teamcenter help center, Catia V5 new release testing, ECAD to MCAD integration via XML testing and development
- Visualization Tool and Process "Trouble-Shooting” and "Methods development" for all Tier 1 wiring suppliers, EE PMT's, In-House CAD Electrical Design and Packaging, and all FNA Electrical global partners (FoM, FAPA, FoE, FoSA)
- Resolve security issues for supplier access to Ford data
- Create new and update methods to SharePoint database
- Resolve data mismatch issues in Digital Buck
- Electrical assembly simulation in IPS (Industrial Path Solution)
- Working knowledge of safety/crash regulations and testing specifications
- Bachelor’s Degree in Mechanical Engineering required, Master’s Degree in Mechanical Engineering (preferred)
- Experience with Aluminum structures in at least one product development lifecycle is preferred
- Experience in applying CAE methods for the development of engine performance and fuel economy
- Experience with MATLAB, 1D engine performance tools
- In-depth knowledge about the development of internal combustion engines for performance and fuel economy